If you own a metal farm barn on your property, regular upkeep and inspection are crucial to prolong its lifespan and maintain its structural strength with time. Proper maintenance also enhances the functionality and retains the aesthetics of metal barns. Here, we have a comprehensive maintenance plan, from cleaning to rust prevention methods, that will help you maximize the durability and lifespan of your metal building.
9 Smart Tips For Metal Barn Building Maintenance & Increasing Its Lifespan
1. Creating A Schedule
Before we dive into maintenance, it is necessary to schedule a dedicated time slot from your busy daily life for inspection. For this, you can set a specific date in a month or a weekend when you can grab a notepad and pencil and begin inspection. A well-planned maintenance schedule will keep things running smoothly.
2. Right Protective Coating
First off, choosing the right protective coating, such as 100% galvanized steel, can make a huge difference. You can opt for budget-friendly prefab metal barns if you like fast construction and early access to the building. The right coating and paint color will help shield the barn from the elements and keep it looking sharp for years.
3. Regular Cleaning and Inspection of Metal Surfaces
Regular check-ups and cleaning are mandatory to ensure your farm barn is in top-notch condition. One of the reasons farmers choose metal barn buildings is their low upkeep and easy cleaning. To clean it, use mild soap with warm water. You can choose a regular garden hose with a nozzle. For large metal structures, use a pressure washer, but only at its lowest setting.
For inspection, start with the roof panels, frame, side wall panels, doors and windows, and finally, the foundation. Catching the problem early prevents it from turning into an expensive headache later on.
Here are some signs you should watch out for:
- On Roof: leaks, cracks, gaps, holes, minor rusting, fading paint.
- Over Frame: loose screws, corrosion, structural damage, missing nuts & bolts.
- On Sidewall Panels: chirped paint, minor rust development, holes, gaps.
- Foundation: Cracks around edges [concrete], leveling [gravel/ground], cracks or gaps [asphalt].
4. Addressing Rust and Corrosion Promptly
If you notice any rust development, fading/ chirped paints, or minor corrosion, that must be addressed promptly to avoid future expensive replacements.
To Fix Minor Rusting on The Metal Panel
Use sandpaper over the area, then a coat of metal primer, and finally, one or two coats of paint to fix the issue. If the problem is severe, the panels then should be replaced with a new one.
To Seal Holes in The Metal Panels
You can use a watertight sealant around the hole perimeter or a metal patch [for large-size holes] to seal it. Don’t forget to apply a layer of sealant around the patch to ensure it is completely sealed.
5. Proper Vent System to Avoid Moisture
Metal farm buildings are often large. Humidity and moisture build-up easily inside. This can not only damage the surface of the metal barns but also cause discomfort to livestock, inhibit the growth of fungus on stored hay, feed, and crops, and reduce the lifespan of machinery.
The strategically placed ventilation system in metal livestock barns, such as windows, inlets, or fans, can remove warm and moist air and bring in fresh air circulation. Depending on the location and surroundings, you can opt for natural or mechanical vents.
Cleaning Vent In A Metal Farm Barn For Optimal Performance
- Turn off the power connection to avoid any accidents.
- Wear safety gear like gloves, glasses, and a mask.
- Remove the vent cover with a screwdriver and clean it.
- You can use a vacuum cleaner with a hose attached to suck in all dirt & grimes and loose particles.
- Wipe off the stubborn dirt inside the vent using mild detergent.
- Check for mold and replace filters [if any].
- Reassemble the vent properly.
6. Regular Checking and Repairing Roof Leaks
Your barn’s roof needs the most attention while cleaning. Remove any dirt, grime, debris, or twigs from the roof panels. A vertical roof metal barn building is the best choice, as its perpendicular ridges slide off most branches, leaves, and dust toward the ground. It needs less cleaning.
Check for holes, cracks, gaps, or rusting. If you notice paint fading or chirping, reapply a coat as paints act as the first layer of defense. Use a soft bristle brush to remove bird-dropping or stubborn dirt. If you notice any loose/ missing screws, replace it with a new one. You can easily find them in local hardware shops or online.
7. Inspecting And Maintaining Doors & Windows
Regular oiling of the moving parts, such as doors and windows, ensures smooth operation. It also avoids creaking sound and prevents rust around metal hinges. You can use silicone-based lubricants on metal doors.
Check for debris in the door’s track or frame that can cause wear and tear. Since windows and doors are in frequent use, weatherproofing them will ensure long-term durability and security. It is also helpful to avoid jamming during extreme weather events.
8. Keeping Gutter and Downspouts Clear Of Debris
Most barn owners install a gutter with a downspout to facilitate water flow during rain or after snow. Though vertical-style roofs slide off the water quickly, a gutter is helpful during heavy rain or thunderstorms. Clean the gutter to avoid clogging using a gutter scoop or garden trowel.
Collect this debris in a bucket to dispose of it later. Use a garden hose to flush out the remaining debris. The downspout must be clear. If not, use a plumber’s snake or high-pressure water to rinse it and clear any blockage. Install a gutter guard to avoid frequent gutter cleaning.
9. Monitoring Structural Integrity for Signs Of Wear Or Damage
A good paint job enhances the appeal and creates a protective layer around the metal barns to prolong their lives. The good news is that a metal farm structure doesn’t need frequent painting or coating like a wooden one. The signs of wear & tear are more prominent in harsh weather zones.
But metal barn structures can withstand extreme weather conditions like high-speed winds, snow loads, and hail storms. Prefab metal barns can perfectly adapt to any climatic condition. However, maintaining a checklist along with timely inspection will help prolong its life. You can plan for painting once in five years or so. However, little touch-ups will seal any signs of aging, peeling, and fading.
Applying Protective Coatings & Sealants
Here are some common coatings/ sealants used in steel farm barn building.
| i. | Acrylic Coating | : UV protection |
| ii. | Silicone Coating | : Thermal stability, resistance to moisture |
| iii. | Polyurethane Coating | : Protection against abrasion & impact |
| iv. | Butyl Sealants | : Best adheres to the metal surface, suitable for moving parts |
| v. | Silicone Sealants | : Concealing gaps, holes, and small cracks, waterproof |
Conclusion: Keeping Metal Barn Strong and Reliable
We guarantee that following the above steps will keep your metal barn shiny, mitigate potential issues, and make it last for decades to come. A well-maintained barn not only enhances its visual appeal but also retains its structural integrity. It makes your asset a reliable and secure place to keep livestock, store grain, hay bales, and feed, and park farm vehicles. Investing time and effort into the maintenance of your metal farm barn is a wise decision that will pay off with time.
